Human errors in manufacturing can be more costly and serious in the cannabis, dietary supplement, and pharmaceutical industries. While conducting customer complaints, corrective and preventative action investigations, out of specification reports, and other investigations, it can be easy to begin tacking errors in production to human error.
When you’re setting up your manufacturing facility you want to know that it will conform to all regulations and certifications to ensure that you only sell the most effective and safe products to dispensaries. There are many different terms you may hear when doing your research. You may have heard how you need a quality assurance department and a quality control department. They sound similar, but both play much different roles in a facility. If you want to run a successful operation than both are also necessary.
Cleaning a GMP production facility is essential for compliance, as well as safety of the products that are sold to dispensaries and consumers. Ethanol is one of the more popular cleaners used for production line equipment because it is effective, easy to recover, and food grade. Since it’s so effective at killing bacteria and microbes, many plant managers may wonder why 190 proof (or 95%) ethanol shouldn’t be used over 70% ethanol.
It’s important to stay on top of GDP–Good Documentation Practices–so that your cannabis business can comply to FDA and other government regulations. Good documentation practices are an important tool that can be used in your company’s compliance with the FDA and other government agencies responsible for the current or future licensing of cannabis products, state-wide or federally.
If you’re running a cannabis or dietary supplement type of GMP production facility, then your products are reliant on being sold well before expiry dates. Failure to manage this means that you’d have expired stock on shelves that can cost you losses and can also compromise the safety of the products you’re providing to the consumer market. FIFO is the industry standard in food production safety.
A lab coat worn by workers in a cannabis product or dietary supplement manufacturing facility needs to follow specific requirements. These are very similar to food manufacturing facilities too. Instead of requiring your personnel to buy their own lab coats, the GMP production facility should be providing ones for their lab workers and production line workers to prevent any issues.
Having your cannabis manufacturing facility follow GMP–Good Manufacturing Practices–can save you money in the long run. It’s tempting to try and cut corners by operating without a QA department, but you should be aware that there are many concerns that can cost you money and consumer trust in the longterm.
Wherever there are humans there will be pests. Pests love to follow humans, as we provide them with a ready source of food. Often pests are attracted to outdoor disposal bins, before heading indoors to warmth and a ready access of food. If you’re running a GMP production facility then you’ll need to take pest control seriously.
A quality assurance system is a huge undertaking, but many of the components are actually common sense. Sometimes, just interpreting these requirements and breaking them down into systematic steps is all you need to get started. Becoming a GMP facility can take a year, or even more. So it’s important to know where to start. Here are a few tips to help you achieve an effective quality assurance system from the ground up.
If there has been a failing in one of your cannabis products or dietary supplements in your production facility, then you’re going to need to figure out what went wrong and how to prevent it from happening again. This is a part of GMP—Good Manufacturing Practices—in the food and pharmaceutical industries, and will also help you to achieve compliance.
In order to obtain GMP certification you’ll need to learn how to communicate effectively with your GMP auditor. This is an important national certification that provides a standard of quality insurance to show other companies that your cannabis products are safe and pure. However, undergoing an audit can be a stringent and rigorous process. Perhaps the audit will be the toughest part of setting up a new cannabis manufacturing business.
Buying on the black market has never been safe for consumers, regardless of whether the purpose is recreational or pharmaceutical. Most people who use cannabis medically or recreationally are not able to trace where their product came from, if it was grown without harsh chemicals, or if it is pure and does not contain “laced” or added ingredients to enhance psychoactive effects.
In the pharmaceutical and dietary supplement world, it is absolutely required to be GMP compliant. Many cannabis manufacturers are waking up to the fact that GMP compliance may be the deciding line of who can stay in the game for the long haul. As regulations evolve, GMP requirements are written into the laws which dictate how cannabis products must be manufactured. Going for GMP compliance can seem overwhelming, but anything is possible if broken down into small steps. GMP is built on a few simple pillars, and with enough dedication any company can achieve a certification.
When it comes to finding and creating plastic food packaging, it’s vital to understand whether a plastic is considered to be food-safe or not. A food-safe plastic resin has been certified approved safe for contact with food by the Food and Drug Administration (FDA). These plastics are known as food contact substances (FCS).